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  • Home
  • Engineering Services
    • PHA (HAZOP, What-If)
    • SIS/SIL Consulting
    • Fire & Gas Engineering
    • Alarm Management
    • PHA FieldSync Services
  • Process Safety Training
  • Software Solutions
  • About Us
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Training Courses

Intro to Process Hazard Analysis (PHA)

PHA, HAZOP, LOPA

Course Overview

Course Title: Introduction to Process Hazard Analysis (PHA)

Duration: 1 Day

Course Description:
This introductory course provides a comprehensive overview of Process Hazard Analysis (PHA), a critical component of process safety management. Participants will learn the fundamental concepts, methodologies, and best practices for identifying, assessing, and mitigating potential hazards in industrial processes.  This course is designed for engineers, safety professionals, operations and maintenance personnel, managers, and anyone else who will be participating or responsible for a PHA, or are seeking to enhance their understanding of hazard analysis techniques. 

Benefits of Attending: Participants will leave with a solid foundation in PHA methodologies and the confidence to contribute effectively to hazard analysis efforts within their organizations. This training will help attendees to enhance the safety of their operations, improve regulatory compliance, and reduce the risk of incidents.

Key Learning Objectives:

  • Understand the purpose and importance of PHA in ensuring process safety and regulatory compliance.
  • Gain familiarity with common PHA methodologies, including HAZOP, What-If, FMEA, and more.
  • Learn how to identify potential hazards, assess risks, and develop effective mitigation strategies.
  • Explore the roles and responsibilities of PHA team members and the key steps in conducting a successful PHA.
  • Review real-world case studies to understand common pitfalls and best practices in PHA implementation.

Course Content:

  • Introduction to Process Safety and PHA: Overview of process safety management, the role of PHA in hazard identification, and regulatory requirements.
  • PHA Methodologies:  Overview of the most common PHA techniques such as HAZOP, What-If and FMEA. 
  • Risk Assessment and Mitigation: Strategies for evaluating risks and developing actionable recommendations to prevent incidents.
  • PHA Team Roles and Responsibilities: Understanding the composition of a PHA team and the specific roles of each member.
  • Case Studies and Practical Exercises: Application of learned concepts through real-world scenarios and hands-on exercises.

Who Should Attend:

  • Engineers, safety professionals, and operations personnel who are new to PHA.
  • Individuals responsible for process safety management and risk assessment.
  • Professionals seeking to enhance their knowledge of hazard analysis techniques.

Course Materials:

  • Comprehensive training materials
  • Case studies and real-world examples
  • Interactive exercises and group discussions
  • Certificate of completion

Enrollment Information

To register or learn more about the Introduction to PHA Training, please contact us by following the link below. 

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Intro to Layers of Protection Analysis (LOPA)

LOPA, SIS, SIL

Course Overview

Course Title: Introduction to Layers of Protection Analysis

Duration: 1 Day

Course Description:
This introductory course provides a comprehensive overview of Layer of Protection Analysis (LOPA), a widely used risk assessment methodology in process safety management. Designed for engineers, safety professionals, operations personnel, and decision-makers, this course covers the fundamental principles, methodology, and best practices of LOPA. Participants will learn how to systematically evaluate risks, identify independent protection layers (IPLs), and determine the need for additional risk reduction measures. By understanding the application of LOPA, attendees will be better equipped to support safety decision-making and ensure compliance with industry standards such as IEC 61511. 

Benefits of Attending:  Participants will leave with a clear understanding of LOPA principles and applications, enabling them to effectively assess process risks and implement appropriate safeguards. This training enhances an organization's ability to manage risk, ensure regulatory compliance, and improve overall process safety. 

Key Learning Objectives:

  • Understand the fundamentals of LOPA, including key terminology and concepts.
  • Learn how to perform a structured risk assessment using LOPA to evaluate hazardous scenarios.
  • Identify and evaluate Independent Protection Layers (IPLs) and their effectiveness.
  • Understand the relationship between LOPA and other PHA methodologies like HAZOP.
  • Apply industry standards such as IEC 61511 to determine tolerable risk and required risk reduction.
  • Review real-world case studies to see how LOPA is used to support safety decisions.

Course Content:

  • Introduction to LOPA: Overview of the methodology, purpose, and benefits in process safety.
  • Risk Assessment Framework: How LOPA fits within Process Hazard Analysis (PHA) and Safety Instrumented Systems (SIS).
  • Hazard Scenario Development: Identifying initiating events, consequence severity, and frequency.
  • Independent Protection Layers (IPLs): Defining, evaluating, and verifying effective safeguards.
  • Risk Reduction and Decision-Making: Understanding risk tolerability criteria and required safety functions.
  • Standards and Compliance: How LOPA aligns with IEC 61511, OSHA PSM, and industry best practices.
  • Case Studies and Practical Exercises: Hands-on applications to reinforce LOPA methodology.

Who Should Attend:

  • Engineers, safety professionals, and operations personnel who are new to LOPA.
  • Individuals responsible for process safety management and risk assessment.
  • Professionals seeking to enhance their knowledge of hazard analysis techniques.

Course Materials:

  • Comprehensive training materials
  • Case studies and real-world examples
  • Interactive exercises and group discussions
  • Certificate of completion

Enrollment Information

To register or learn more about the Introduction to LOPA Training, please contact us by following the link below. 

Book Training

Intro to Safety Instrumented Systems (SIS)

Course Overview

Course Title: Intro to Safety Instrumented Systems (SIS)

Duration: 1 Day

Course Description:
This foundational course provides a comprehensive introduction to Safety Integrity Level (SIL) and Safety Instrumented Systems (SIS), essential components of process safety management. Designed for supervisors, engineers, safety professionals, and operational staff, this course covers the fundamental concepts, methodologies, and standards related to SIL and SIS. Participants will gain a clear understanding of common terms, requirements, required activities including an overview of the safety lifecycle. These concepts are intended to support effective implementation and management of SIS to achieve the required SIL, ensuring the safety and reliability of industrial processes. 

Benefits of Attending:  Participants will leave with a solid foundation in SIL and SIS principles, equipping them to contribute effectively to the design, implementation, and management of safety systems. This training will enhance your team's ability to manage process risks, ensure compliance with safety standards, and improve overall operational safety. 

Key Learning Objectives: 

  • Understand the basic principles of SIL and SIS, including their role in managing process risks and ensuring safety.
  • Learn how to determine and verify SIL requirements based on risk assessments and industry standards.
  • Gain insight into the lifecycle of SIS, from design and implementation to maintenance and decommissioning.
  • Explore the relationship between SIL and SIS, including how to ensure compliance with relevant standards such as IEC 61511.
  • Review real-world case studies to understand the application of SIL and SIS in various industries and the challenges involved.

Course Content: 

  • Introduction to SIL and SIS: Overview of the concepts of Safety Integrity Level and Safety Instrumented Systems, including key terminology and definitions.
  • Risk Assessment and SIL Determination: Understanding how to perform risk assessments and determine the appropriate SIL for different safety functions.
  • SIS Design and Implementation: Key considerations in the design and implementation of SIS, including hardware and software components, and how to achieve the required SIL.
  • SIL Verification and Validation: Methods for verifying and validating that a system meets its SIL requirements throughout the SIS lifecycle.
  • Standards and Compliance: Overview of industry standards such as IEC 61511, and how they guide the implementation and management of SIL and SIS.
  • Case Studies and Practical Exercises: Analysis of real-world examples and hands-on exercises to reinforce the principles learned.

Who Should Attend: 

  • Engineers, safety professionals, and operations personnel new to SIL and SIS concepts.
  • Individuals involved in the design, implementation, and maintenance of safety systems.
  • Professionals seeking to enhance their understanding of process safety and compliance requirements.

Course Materials: 

  • Detailed training manual
  • Case studies and real-world examples
  • Interactive exercises and group discussions
  • Certificate of completion

Enrollment Information

To register or learn more about the Intro to SIS training, please contact us by following the link below. 

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SIL/SIS For Operations and Maintenance

Course Overview

Course Title: SIL/SIS for Maintenance and Operations

Duration: 1 Day

Course Description:
This specialized course provides an introduction to Safety Integrity Level (SIL) and Safety Instrumented Systems (SIS) with a focus on maintenance and operations. The course is designed to equip maintenance and operations personnel with the knowledge and skills needed to maintain and operate SIS in compliance with SIL requirements. Participants will learn how to ensure the ongoing reliability and effectiveness of SIS, understand the principles of SIL verification and validation, and apply best practices for maintenance and testing.

Benefits of Attending: Participants will gain the necessary skills to maintain and operate SIS in compliance with SIL requirements, ensuring the ongoing reliability and effectiveness of safety systems. This training will help attendees minimize the risk of system failures, improve operational safety, and ensure compliance with industry standards.

Key Learning Objectives:

  • Understand the role of SIL in process safety and the importance of maintaining SIS to meet SIL requirements.
  • Gain knowledge of SIS components, operation, and the lifecycle phases relevant to maintenance and operations.
  • Learn best practices for SIS maintenance, testing, and documentation to ensure ongoing compliance with SIL standards.
  • Explore the impact of common maintenance activities on SIS performance and strategies to mitigate associated risks.

Course Content:

  • Introduction to SIL and SIS: Overview of SIL concepts, SIS design principles, and the significance of SIL in process safety.
  • SIS Lifecycle and Maintenance: Introduction to the SIS lifecycle, focusing on the maintenance and operations phases, including periodic proof testing, bypasses, repairs and documentation.
  • SIL Verification and Validation: Understanding SIL verification processes, how to maintain SIL throughout the system's life, and the role of maintenance in ensuring SIS reliability.
  • Best Practices for SIS Maintenance: Practical guidance on maintenance activities, including routine inspections, functional testing, and managing system modifications.
  • Case Studies and Practical Exercises: Application of concepts through case studies, real-world examples, and hands-on exercises to reinforce learning.

Who Should Attend:

  • Maintenance and operations personnel responsible for SIS.
  • Engineers and technicians involved in the maintenance and testing of safety systems.
  • Process safety professionals seeking to deepen their understanding of SIL/SIS in a maintenance and operational context.

Course Materials:

  • Comprehensive training manual
  • Case studies and practical examples
  • Interactive exercises and group discussions
  • Certificate of completion

Enrollment Information

To register or learn more about the SIL/SIS for Operations and Maintenance Training, please contact us by following the link below. 

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PSM Fundamentals for Leadership

Course Overview

Course Title: PSM Fundamentals for Leadership

Duration: 1 Hour In Person or Remote

Course Description:
This essential training course provides senior leaders with a foundational understanding of Process Safety Management (PSM) and their critical role in ensuring safety and operational integrity within industrial facilities. Leaders will gain insights into the core pillars of PSM, with a focus on process safety leadership as outlined in the Canadian PSM standard (CSA Z767) and U.S. OSHA PSM standard (29 CFR 1910.119). The course emphasizes how leadership decisions directly impact process safety, environmental protection, asset integrity, and overall business performance.  

Benefits of Attending:  

By participating in this course, senior leaders will:

  • Gain a comprehensive understanding of PSM principles, ensuring alignment with regulatory requirements.
  • Recognize their role in fostering a strong process safety culture and leading by example.
  • Learn how process safety incidents impact business operations, from environmental consequences to financial losses.
  • Understand the regulatory frameworks governing process safety.
  • Learn how leadership decisions influence operational risk, compliance, and long-term business sustainability.

Key Learning Objectives: 

  • Understand the foundational pillars of PSM and their significance in industrial safety.
  • Explore the leadership responsibilities in process safety and their role in maintaining a proactive safety culture.
  • Learn how process safety incidents impact business operations, environmental compliance, and reputation.
  • Discuss key Canadian (CSA Z767) and U.S. (OSHA 29 CFR 1910.119) process safety regulations and how they shape organizational safety programs.
  • Recognize the importance of risk management, inherently safer design, and continuous improvement in maintaining a resilient PSM program.

Course Content:  

  • Introduction to Process Safety Leadership – Why process safety matters, case studies of major industrial incidents, leadership’s role, and applicable Canadian and U.S. regulations.
  • Process Safety Management (PSM) Overview – Foundational pillars of PSM, regulatory requirements (CSA Z767 & OSHA 1910.119), and leadership responsibilities.
  • Leadership and Organizational Culture – Creating a strong safety culture, driving accountability, and ensuring effective communication.
  • Operational Risk and Hazard Management – Risk-based decision-making, hazard identification, and inherently safer design principles.
  • Continuous Improvement and Compliance – Maintaining process safety performance, regulatory compliance, and lessons learned from past incidents.
  • Call to Action – Recap of key takeaways, leadership strategies for applying PSM principles, and next steps.

Who Should Attend: 

  • Senior leadership (Directors, Vice Presidents, and above) across all business units.
  • Executives and decision-makers responsible for safety, operations, and asset management.
  • Individuals seeking to enhance their understanding of process safety leadership, regulatory compliance, and industry best practices.

Course Materials: 

  • Comprehensive training guide on Process Safety Leadership
  • Case studies of real-world process safety incidents
  • Interactive discussions and leadership strategy exercises
  • Regulatory references to CSA Z767 (Canada) and OSHA 29 CFR 1910.119 (U.S.)
  • Certificate of completion

Enrollment Information

To register or learn more about the PSM Fundamentals for Leadership Training, please contact us by following the link below. 

Book Training

Process Safety Training Schedule

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Fire & Gas Engineering Specialists

The Watchmen Advantage

 Our Specialists bring depth of knowledge to your Risk Management projects.  With advanced skills in protection systems, Watchmen can help to effectively manage both sides of the bowtie diagram using preventative and mitigative barriers.  Reach out for support with Safety Critical Element identification and management and risk visualization for all of your risk management needs.


Independent, unbiased expertise!  

About Watchmen

Watchmen Instrumented Safety Experts (WISE) is a Functional Safety Engineering company with specialized expertise in preventative and mitigative instrumented safety. Our expertise includes HAZOP Facilitation, LOPA Facilitation, SIL / SIS Calculations and Consulting, Alarm Management, Fire and Gas Systems Engineering.  Consult one of our experts for your instrumented safety projects today.

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